Pilot Coater (19 Coating Systems)
Pilot Coater (19 Coating Systems)

Pocono Coated Products has the know-how and advanced equipment for providing high quality custom coatings. Their extensive experience and diverse adhesive coatings allow us to provide a comprehensive solution for custom coating applications.

Through the use of our pilot coater facility, Pocono Coated Products is able to work with many coating varieties, including: solid based, water based, hot melt, traction, patterned, and continuous types. Substrates of paper, film, and foil are available for the base material. No-scratch, heat seal, pressure sensitive and clear protective features are easily added to any coating project, as well as UV, moisture, and catalyst curing. Coating width may be as wide as 60", with a thickness range of 0.5 microns to 8 mils.

Pocono Coated Products is fully capable of small and large orders alike, with lead times of two to four weeks. They also provide complete design and logistical support services that may be easily coupled with custom coating orders. See the table below for more info, or contact Pocono Coated Products today to learn more about their advanced services.

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Premium Face Mask Filters w/proprietary Adhesive Backing:

Now available for private label or white label clients.  Currently expanding capacity due to substantial demand.  We created an adhesive backed filter membrane that can be added to any mask to provide additional filtration and protection.  When used properly with a full seal around the nose and mouth the product can filter down to 0.1 microns with 99% efficiency.  Passes both BFE and PFE  Nelson Labs testing. We are currently the only domestic manufacturer creating this product. Filters for in-pocket face masks also available. 

The specialized Filter Membrane can be customized to accommodate different shapes and adhesive coating patterns.

3 Layers of Protection:

  • Layer 1: High Efficiency Polypropylene
  • Layer 2: Nanofiber
  • Layer 3: Polyester Composite Filter Media
  • Skin Safe Medical Grade Adhesive
  • Strong Hold & Easy Removal
  • Request a Quote or Contact us Today to Learn More

Project Gallery

Custom Coating Capabilities

Equipment
Pilot Coater (19 Coating Systems)
Coating
100% Solids
Water Based Adhesive
Hot Melt
Traction
Patterns
Continuous
Substrate
Paper
Film
Foil
Coating Characteristics
No-Scratch
Heat Seal
Pressure Sensitive
Clear Protective
Application Process
Proprietary
Curing
UV
Moisture
Catalyst
Coating Thickness
Up to 8 mils
Width
Up to 60 in
Inspection
Coating Weight
Visual
Analysis
Testing
Peel
Chemical
Transmission
Quality
Control
Documentation
Certificate of Analysis
Additional Services
Design & Development
Rewinding
Skidding
Printing
Fulfillment
Warehousing
Drop Shipping
Production Volume
Small to Large Orders
Typical Lead Time
2 to 4 weeks

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Industry Focus
Industrial
Medical
Entertainment
Construction
Packaging
Advertisement
Consumer
Intended Applications
Double Faced Tape
Gaffers Tape
Facing Tape
Ultimate Energy Patches
Mosquito Repellant Patches
Industry Standards
cGMP
File Formats
CAD Capabilities